Product Details
How to Custom Molybdenum Parts?
Below is our molybdenum product customization program, from the needs analysis to the delivery of the various steps of the customization process in detail, of course, if you have a ready-made drawings please send us, so that more efficient.
1. Requirements analysis
Assessment of the application environment: It is recommended that you start with the usage scenario (e.g. high temperatures, corrosion, electrical conductivity requirements, etc.) to determine the performance parameters of the molybdenum material required.
Material Performance Requirements: Determine the key parameters you require, including high temperature resistance, thermal conductivity, corrosion resistance and mechanical strength, in order to select the appropriate molybdenum material and composition.
Selection of product form: This is followed by the selection of specific molybdenum products, such as molybdenum rods, plates, wires, electrodes, etc., and a decision on whether to use pure molybdenum or molybdenum alloys (e.g., tungsten-molybdenum, titanium-zirconium-molybdenum alloys, etc.). Of course, you can send us drawings so that we can machine parts and molybdenum industrial products that meet your requirements.
2. Size and shape design
Customized specifications: In your drawing, it is a good idea to identify the exact dimensions, thickness, diameter and length of the product to ensure that the product can be adapted to the target equipment or environment.
Tolerance and Processing Requirements: Confirm the tolerance standards. If you need special shapes or complex structures, such as threads, holes or surface textures, specific planning and process selection can be made at the design stage.
3. Production process design
Smelting and molding processes: We will select the appropriate smelting method (e.g. powder metallurgy or smelting) for different molybdenum materials and determine the molding process (e.g. extrusion, rolling, drawing, etc.).
Heat treatment and surface treatment: Then we will carry out appropriate heat treatment according to the use of the product to improve the performance of the material; if necessary, we will carry out surface treatment (e.g. electroplating or oxidation) to improve oxidation resistance and corrosion resistance.
Precision machining: We have perfect mechanical equipment for precision machining (such as turning, grinding and polishing) for products with high precision requirements to ensure that the dimensions and surface quality meet the design requirements.
4. Quality checks
Material testing: First we will check the molybdenum material to ensure that the composition ratio meets the requirements during the production process and in the finished product stage.
Physical property test: hardness, strength, high temperature resistance and other tests are carried out on the products to ensure that their physical properties meet the application requirements.
Dimension and Appearance Inspection: Conduct dimension tolerance inspection and appearance inspection on the finished products to ensure that the products comply with the design of the drawings and meet the expected precision requirements.
5. Packaging and transportation
Protective packaging: We can use protective packaging materials according to your specific needs or to prevent molybdenum products from being damaged during transportation, especially to provide additional protection for high-precision molybdenum parts and fragile sheets.
Selection of transportation method: The method of transportation is determined through communication between us and is usually based on the size and weight of the product and the distance to be traveled.
6. Technical support and after-sales service
Technical Consultation: We provide you with any questions about product performance, use and maintenance.
Frequently Asked Questions
What is the minimum machining size for molybdenum parts?
We can process according to customer requirements, the specific size depends on the product structure and processing technology. Feel free to contact us with detailed requirements for an accurate assessment.
Do customized molybdenum parts require special treatment?
For molybdenum parts used in high temperature or highly corrosive environments, we can provide suitable surface treatments and coatings to enhance durability. We will recommend a suitable treatment for the specific application.
What is the typical production lead time?
Production lead times depend on the complexity of the product and the process requirements. Typically, sample production takes 2-3 weeks and mass production depends on the size of the order.